Thermal Shock Chamber
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Location:
goregaon (East) Mumbai, Maharashtra- 400063.
Mail Us On :
sales@srlabinstruments.com
info@srlabinstruments.com
Make a Call :
022 2685 8753
022 26858362
Thermal Shock Chamber Model No : SRL / TSC/M-02
Application :
These equipments are used for climatic & durability tests of
electrical & electronic components, corrosion test on mechanical
assemblies, materials for simulated tropical & extreme tropical
conditions
Ecocentric System :
Chamber runs on the basis of Dewpoint control. Less deviations during short-term door opening & power failure. Less utility area Increased storage area. Low operating cost. Minimum power & water consumption. Reduced deviations. Less breakdowns due to standby refrigeration & humidification system. Due to PLC HMI & controlling through microprocessor based PID Temp. & RH operations the on time of both Temp. & RH system is reduced & efficiency of this system is increased with reduced energy consumption.
Salient Features : [Optional]
Standby Refrigeration, Standby Humidification & Standby safety
controller with auto changeover, In case of failure of the main
system, To run the system for a longer with uninterrupted
operation.
Also USFDA approved 21 CFR compliance software, where in case of temp. & RH fluctuation, SMS & Email alert shall be sent to registered user nos and minute details of operation of the chamber can be downloaded weekly, Monthly or Quarterly.
Also USFDA approved 21 CFR compliance software, where in case of temp. & RH fluctuation, SMS & Email alert shall be sent to registered user nos and minute details of operation of the chamber can be downloaded weekly, Monthly or Quarterly.
Construction : [Dual Chamber]
MOC of the Chamber will be: Double walled Chamber with Inner of
stainless steel 304 grade & outer of CRCA duly powder coated,
PUF + Ceramic wool Insulation in between two walls.
- Double door, inner door of glass with frame & silicon gasket sealing, outer door metallic with PUF insulation.
- The unit will be made of double walled leak proof metal door with lock, with a provision of opening door from inside.
- Forced air circulation for uniform temperature.
- Lockable & Movable PU wheels for easy movement.
PLC with HMI :
Insulation of Walls, ceiling and floor : 100-120mm thick puff panels with
puff in-place density of minimum of 1kg per cubic foot. Exterior metal
surface of insulation puff panels or its equivalent shall be of minimum 19
gauge embossed white stainless steel or its equivalent. Interior metal
surface of insulation puff panels or its equivalent shall be of minimum 19
gauge stainless steel with baked white enamel finish or its equivalent.
Exterior and interior metal surface shall not have metal-to- metal bonding.
5 inches non-burning, non-settling ceramic wool for hot zone & high
density PUF for the cold zone. In this case there shall be no condensation
on the outer walls during long duration test.
Chamber Zone Design: A single vertical, air to air type thermal shock
chamber with two zones, hot & cold. Test articles in the Hot zone shall be
cooled back down to ambient condition & unloaded. Re-loading the next
batch of test articles & resuming the heat cycle shall limit the buildup of
moisture during cold zone transfer.
Door : Flush type doors of metal surfaces (as per above specification of metal) with proper puff insulation of above mentioned standard or its equivalent. Doors shall have magnetic snap-in perimeter gasket or its equivalent, self-closing cam lift gravity hinges or its equivalent, a posi-seal door closure or its equivalent. Door shall have key lockable latch handle. Doorjambs shall be made fiberglass reinforced plastic or any other suitable material compatible with constructed door. Suitable doors with together glass window with organ gas Coating to Prevent Condensation on glass with its appropriate shutter
Viewing Window: (As per size) Multilayered tempered glass with heated
Drain system in the floor: Insulated floor shall be provided with center drain exiting to drain out the condensed water or any spill over liquids/solvents. window in each compartment.
Door : Flush type doors of metal surfaces (as per above specification of metal) with proper puff insulation of above mentioned standard or its equivalent. Doors shall have magnetic snap-in perimeter gasket or its equivalent, self-closing cam lift gravity hinges or its equivalent, a posi-seal door closure or its equivalent. Door shall have key lockable latch handle. Doorjambs shall be made fiberglass reinforced plastic or any other suitable material compatible with constructed door. Suitable doors with together glass window with organ gas Coating to Prevent Condensation on glass with its appropriate shutter
Viewing Window: (As per size) Multilayered tempered glass with heated
Drain system in the floor: Insulated floor shall be provided with center drain exiting to drain out the condensed water or any spill over liquids/solvents. window in each compartment.
Hot Zone :
Encolite SS 304 heater up to 5 KW
Salient Features :
First time in India developed by SR Lab Instruments. Standby Refrigeration, Standby Humidification & Standby safety controller with auto changeover, In case of failure of the main system, To run the system for a longer with uninterrupted operation.
Also USFDA approved 21 CFR compliance software, where in case of temp. & RH fluctuation, SMS & Email alert shall be sent to registered user nos and minute details of operation of the chamber can be downloaded weekly, Monthly or Quarterly.
Controller : [PLC with HMI TFT screen]
[Single for the both chamber]
PID Action : Provides Precise Temperature, Maintain Uniform And Accurate Growth Environment, Timer, Alarm, Auto-Tuning And Auto Start Stop Function. Technical Design and Construction Silent Fan Motor to Maintain Uniform Temperature Over Temperature and Current Protection Capability Ensure User Safety, Adjustable Sliding Rack, Alert Unexpected Interruption Of Electrical Power Or Unauthorized Change.
PLC-HMI Control system with touch screen display & HMI for data Storage, Stepwise Programmable Controller with 50 or more programs Provides Automatic Operation of Variable Temperature, Humidity Value, 100 Or More Cycles with Minimum 100 Sections in Each Cycle. Data logger with RS 485/232 port for logging & transfer of data. Auto restart, power failure event logging, memory protection S.M.A.R.T/ SELF diagnostics system. Control system shall have audio/audiovisual warning/alarm when set temperature/RH is below or above the set values. Ethernet communication port. Ambient temp. Monitoring. Over Temperature and Current Protection Capability Ensure User Safety, Adjustable Sliding Rack, Water Level Sensor Alert Control System. Total no of output: 23 channels. Alert Unexpected Interruption of Electrical Power or Unauthorized Change.4 digit Password lock.
PID Action : Provides Precise Temperature, Maintain Uniform And Accurate Growth Environment, Timer, Alarm, Auto-Tuning And Auto Start Stop Function. Technical Design and Construction Silent Fan Motor to Maintain Uniform Temperature Over Temperature and Current Protection Capability Ensure User Safety, Adjustable Sliding Rack, Alert Unexpected Interruption Of Electrical Power Or Unauthorized Change.
PLC-HMI Control system with touch screen display & HMI for data Storage, Stepwise Programmable Controller with 50 or more programs Provides Automatic Operation of Variable Temperature, Humidity Value, 100 Or More Cycles with Minimum 100 Sections in Each Cycle. Data logger with RS 485/232 port for logging & transfer of data. Auto restart, power failure event logging, memory protection S.M.A.R.T/ SELF diagnostics system. Control system shall have audio/audiovisual warning/alarm when set temperature/RH is below or above the set values. Ethernet communication port. Ambient temp. Monitoring. Over Temperature and Current Protection Capability Ensure User Safety, Adjustable Sliding Rack, Water Level Sensor Alert Control System. Total no of output: 23 channels. Alert Unexpected Interruption of Electrical Power or Unauthorized Change.4 digit Password lock.
Transfer :
Manual Transfer.
Dry Air Purging : [Optional]
Provision for dry air purging for removing the moisture.
LN2 Injection System : [Optional]
Automatically operated from the PLC with 0-100% capacity
adjustment with sensors, cylinders & regulators.
Chiller to be provided for cold zone if required.
Chiller to be provided for cold zone if required.
Air Circulation : [Dual Laminar Type]
Chamber shall be with internal Air circulation, and all the heaters
and cooling coil shall be located behind/ below the false sheet of
the chamber and outside the working space. The conditioning
shall be done by air circulation to maintain uniform temperature
by means of low noise fan by externally mounted motors air
circulation by fan shall be sucking to avoid direct air strike on
specimen.
The Thermal stock chamber is provided with best air circulation to give better temperature uniformity this is achieved by using one set of motor & blower in baffle wall Compartment to push treated air in working chamber. This system gives better than 1 deg c. temperature uniformity in working chamber, evaporator, heaters & steam injection system is from back side, behind baffle wall, the air circulation blower is also fitted in this compartment only.
The Thermal stock chamber is provided with best air circulation to give better temperature uniformity this is achieved by using one set of motor & blower in baffle wall Compartment to push treated air in working chamber. This system gives better than 1 deg c. temperature uniformity in working chamber, evaporator, heaters & steam injection system is from back side, behind baffle wall, the air circulation blower is also fitted in this compartment only.
Temp. Range : [Hot & Cold]
Temp. Range (Hot Chamber) :+50 C to +200°C
Temp. Range (Cold Chamber) : Ambient to -80° C
Temperature Stability/Time : ±0.2° C
Temperature Homogeneity/Spore :±2° C
Heating Rate for Hot chamber:Up to 10˚C/min
Cooling Rate for Cold chamber :Up to 10˚C/min
Transfer Basket load capacity :Maximum 100 kg
Temp. Range (Cold Chamber) : Ambient to -80° C
Temperature Stability/Time : ±0.2° C
Temperature Homogeneity/Spore :±2° C
Heating Rate for Hot chamber:Up to 10˚C/min
Cooling Rate for Cold chamber :Up to 10˚C/min
Transfer Basket load capacity :Maximum 100 kg
Safety Features :
2 minute compressor “on” delay timer to safeguard the
compressor. Compressors overload relay protector. Electronic
low water level cut off device to cut off the supply to boiler heater
in case of low water level. Safety Temp. Controller. MCB for mains.
Additional Safety Features:
In case of failure of Second Safety Control System, the third safety system will activate to PUT-OFF all other Control System overriding main & Supervisory Control System so as to preserve the samples at ambient condition. All indications & Alarms will be functional for Operator’s ease and intervention. The system will restart Only after Manual acknowledgment.
- Unit will be provided with safety devices for temperature and humidity overshoot in case of malfunction.
- Built-in temp. Deviation, audio/visual alarms. Safety thermostat for over shooting of temp. Safety circuit to cut off the whole system.
- OLP (Overload Protector) & Time delay Circuit for safety of compressors.
- HRC fuses for compressors, Heaters & Mains
Additional Safety Features:
In case of failure of Second Safety Control System, the third safety system will activate to PUT-OFF all other Control System overriding main & Supervisory Control System so as to preserve the samples at ambient condition. All indications & Alarms will be functional for Operator’s ease and intervention. The system will restart Only after Manual acknowledgment.
Power Supply :
Single Phase 230V AC, 50Hz / Three Phase 440V AC, 50Hz
Certification :
- MSME Award For Best Manufacturing Practices 2023.
- ISO 9001:2015 Certified Co. D&B registered
- CE mark product.
- ISO 14001:2015 & WHO-GMP.
- ISO 45001:2018.
- ISO/IEC 17025: 2017
- Electrical Safety IEC 61010
- USFDA Certificate
- ROHS Certificate
- UL Certificate.
- NSIC & MSME registered.